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Multi Mixer FA025 900kg/h Blow Room Cotton Blending Machine 1

Multi Mixer FA025 900kg/h Blow Room Cotton Blending Machine 2

Multi Mixer FA025 900kg/h Blow Room Cotton Blending Machine 3

Multi Mixer FA025 900kg/h Blow Room Cotton Blending Machine 4

Multi Mixer FA025 900kg/h Blow Room Cotton Blending Machine 5

Multi Mixer FA025 900kg/h Blow Room Cotton Blending Machine

FA025 and FA025-160 Multi-Mixer are high-efficiency blending machines specifically developed for the blow room section of the cotton spinning process. They are designed for precise blending of cotton, chemical fibers, and various blended raw materials. Employing a triple-blending mechanism integrating "airflow distribution, time-lag compensation, and overlap accumulation," the equipment fundamentally resolves common industry challenges such as uneven blending and batch-to-batch color variation, delivering a stable and uniform fiber batt for high-quality yarn production in downstream processes.

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Product Application Direction

1. Textile Industry (Core Application)

This is the most direct and primary application area, specifically including:

Cotton Spinning Mills: Used in the pre-spinning (blow room/carding) process for high-precision blending of raw cotton.

Chemical Fiber Manufacturers: Handling the blending of synthetic fibers (e.g., polyester, viscose, etc.).

Blended Yarn Producers: Manufacturers producing yarns from cotton blended with synthetic fibers, or from multiple fiber types in specific ratios (e.g., polyester-cotton blends, cotton-viscose blends, etc.).

2. Nonwoven Industry

Used in the opening and blending stages of nonwoven production lines such as spunlace, needle-punch, and through-air bonding, to provide a uniform fiber web for subsequent forming processes, ensuring even basis weight of the nonwoven fabric.

3. Specialty Fiber and Recycled Fiber Processing

Suitable for scenarios requiring the processing of raw materials with significantly different properties (e.g., recycled cotton, cotton waste recovery, colored fiber blending). Its "three-stage blending" mechanism effectively resolves issues such as color variation and unevenness.

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Product specification

Model	FA025	FA025A	FA025-160
Output(kg/h)	800	500	900
Numberof chambers	6
Working Width(mm)	1200	1200	1600
Air volume of feeding fan(m³/h)	3100~5600
Exhaust air pressure(Pa)	0~100
Exhaust air volume(m³/h)	3000~3500
Installed power(kw)	8.77	13.52	10.35
Overalldimensions(L×W×H)(mm)	6250×1600×4426
Weight about(kg)	4800

Model	FA102B	Delivery Time	15–30 working days after deposit confirmation
Warranty	12 months	Start Port	Any port in China
Min.Order Quantity	1/Set	ODM & OEM	Available
Payment Terms	T/T, L/C	After-Sales Service	Engineers available to service overseas

Item	Details
Packaging	Standard export wooden case
Shipping Method	Sea freight (container) / Air freight for spare parts
Container Type	1 × 40'HQ or 1 × 20'GP (depends on machine size)

Multi Mixer FA025 900kg/h Blow Room Cotton Blending Machine

Product Advantages

Superior Blending Performance

Three-Stage Progressive Blending: Airflow synchronous feeding (1st) → 90° turning time-lag compensation (2nd) → overfeed accumulation in mixing chamber (3rd). This triple action ensures extremely uniform blending of fibers with varying properties (cotton, synthetics, blends), effectively resolving shade variation and unevenness issues. Reduced Neps & Fiber Damage: Sequential conveying within hoppers without violent tumbling preserves fiber length, lowers nep formation rate, and improves yarn appearance and strength.

Multi Mixer FA025 900kg/h Blow Room Cotton Blending Machine 11

Intelligent Control & Operational Stability

PLC Full-Process Interlocking: Seamless communication with upstream and downstream equipment (bale pluckers, carding machines) enables one-touch coordinated operation of the entire production line, minimizing manual intervention. Closed-Loop Pressure Control: In-hopper pressure sensors automatically detect batt density and control the start/stop of the upstream bale plucker in real time, eliminating choking or empty hoppers, ensuring continuous supply, and improving overall equipment effectiveness (OEE). High-Sensitivity Detection: Equipped with sensitive photoelectric sensors for real-time monitoring, ensuring uninterrupted operation and reducing production losses from unexpected downtime.

Strong Process Adaptability

Stepless Speed Adjustment: Conveyor belt and spike lattice driven by inverter motors allow continuous speed regulation, flexibly matching process requirements for cotton, chemical fibers, and blends in various proportions—one machine, multiple applications.

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Compact Design with Rational Parameters

Balanced Output & Energy Consumption: FA025A achieves an output of 900 kg/h with an installed power of only 10.35 kW, delivering an excellent energy efficiency ratio. Compact Footprint: With a working width of 1200 mm and overall dimensions of 6250×1600×4426 mm, the machine is suitable for conventional and medium-scale spinning lines, occupying reasonable floor space.

Flexible Model Selection

Both the standard model and the FA025A variant (equipped with a beater for combined opening and cleaning) are available. Users can select according to their process flow requirements, streamlining equipment configuration and reducing capital investment

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Fa025-Multi-Mixer-Material-Mixing-System-Blowroom- (2)

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FAQ

Q: How does this multi-mixer ensure blending uniformity?

A: The machine employs a three-stage progressive blending mechanism: airflow synchronous feeding → 90° turning time-lag compensation → overfeed accumulation. This effectively eliminates shade variation and unevenness among different fiber batches and types, delivering a consistently uniform fiber batt.

Q: Can this machine handle different raw materials like polyester, viscose, or recycled cotton?

A: Yes. The conveyor belt and spike lattice are driven by inverter motors for stepless speed adjustment, flexibly matching process requirements for cotton, chemical fibers, and various blend ratios—one machine, multiple applications.

Q: How does the machine prevent clogging or empty hoppers to ensure continuous production?

A: In-hopper pressure sensors automatically detect batt density and control the upstream bale plucker's start/stop in real time (closed-loop control). High-sensitivity photoelectric sensors provide continuous monitoring, effectively preventing clogging or material shortage.

Q: What is the energy efficiency of this machine?

A: For example, the FA025A model achieves an output of 900 kg/h with an installed power of only 10.35 kW, offering an excellent energy efficiency ratio. Long-term operating costs remain competitive.

Q: Is installation complicated? How is after-sales service supported overseas?

A: The machine features a modular design and comes with installation drawings and manuals. We can dispatch engineers overseas for on-site commissioning, and offer a 12-month warranty plus long-term technical support.

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