Fiber opening machine is the core equipment in textile waste recycling production lines. Its main function is to open compacted fiber materials—such as discarded fabrics, garment offcuts, and yarn waste—into fluffy fibers while simultaneously removing impurities, providing clean and uniform regenerated fiber materials for downstream processes including carding and spinning.As a critical link in the textile circular economy that turns "waste into raw materials," the equipment operates on the mechanical principles of tearing and opening. It consists of three main components: a feeding device, an opening unit, and an impurity removal system. The core is a multi-roller system covered with card clothing or metallic saw-tooth wires.The machine can process yarn and fabric waste made of various materials including cotton and polyester, and is widely used in textile mills, garment manufacturing enterprises, recycling companies, and other applications—helping businesses convert textile waste into high-value regenerated fibers that can re-enter the spinning industry chain.
Product Advantages
I. Low-Damage Opening — Better Fiber Quality
The machine uses a 2+8 roller setup: two opening roller plus eight carding rollers. Progressive carding means fibers are opened gradually, not torn apart. Jinan Morinte's own "opening-before-carding" process does exactly that—card first, then open. It keeps fiber strength loss under 8%. Field results show length retention above 85%, with average lengths hitting 15mm or better. That's the kind of feedstock spinning lines want.
II. Impurity Separation That Works
Air-flow separation and deceleration do the heavy lifting here. Light fibers get carried to the outlet; heavier stuff—buttons, zippers, metal pieces—drops out through the bottom channel. Removal rate runs 70% to 80%. The machine also has adjustable dust grids and bottom-mounted suction fans that pull out labels, dust, and short fibers. What comes out is clean, low-impurity regenerated fiber.
III. Handles a Wide Range of Feedstock
Cotton, polyester, linen, fiberglass, nylon carpet—this machine takes them all. It's built for yarn and fabric waste under 40-count. Different input forms? Tightly baled material can get a pre-opening pass. Wet material? Drying treatment is available. Feed rate and opening intensity adjust to whatever you're running. One machine, many materials.
IV. Smart Controls, Safe Operation
Standard PLC for automated, precise control. Variable-frequency drives on the whole line—feed speed, roller speed, output conveyor—all run in closed-loop sync to maintain consistent opening ratio. Safety interlocks cover overload, emergency stop, and power cut when guards open; meets GB 5226 standards. Optional metal/spark detector adds real-time protection—catches and ejects metal and sparks before they cause damage or fire.
V. Sealed for Cleaner Production
Fully enclosed conveying and deceleration channels keep dust contained. High-efficiency dust collection captures what does get generated. Emissions stay within environmental limits, noise is controlled. The workshop stays cleaner, the paperwork stays easier.
Product specification
|
Model No. |
MK600x1000mm |
MK400x1300mm |
MK400x1300mm |
MK250x1300mm |
|
Capacity |
300-350kg/h |
400-450kg/h |
350-400kg/h |
300-350kg/h |
|
Roller size |
600x1000mm |
600x1300mm |
400x1300mm |
250x1300mm |
|
Dust case |
4kw fan to transport materail |
500x1300mm |
500x1300mm |
500x1300mm |
|
Power |
37kw/roller |
30kw/roller |
15kw |
11kw/2roller |
|
Weight |
1200kg |
1500kg |
1100kg |
650kg |
Product Applications
Jinan Morinte Machinery