From Waste to Yarn – Professional manufacturer of cutting, opening & carding machines for textile recycling lines.

Textile Waste Recycling Machine Station Flexible Opener 350kg/h | MT600 3 1

Textile Waste Recycling Machine Station Flexible Opener 350kg/h | MT600 3 2

Textile Waste Recycling Machine Station Flexible Opener 350kg/h | MT600 3 3

Textile Waste Recycling Machine Station Flexible Opener 350kg/h | MT600 3

Textile waste recycling machines are industrial units built specifically to handle discarded textiles—things like cutting waste from garment factories, waste yarn, used clothing, and nonwovens. They break these materials down and card them into reusable fibers, making it possible to recycle textile resources. The production line relies mainly on pure mechanical force to reduce textile waste to a fibrous state.

The whole process typically goes like this: cutting → metal and spark detection → dust collection (under negative pressure) → moisture conditioning → fiber opening → baling. The recycled fibers produced can be used to make recycled yarn, filling materials, and industrial fabrics, which helps cut raw material costs and supports greener, more sustainable development in the textile industry.

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Product Advantages

Broad-Spectrum Raw Material Adaptability

Built around the concept of "broad-spectrum adaptability and flexible response," this production line handles a wide range of waste streams—woven and knitted offcuts, denim scraps, nonwoven trimmings, yarn waste, and even post-consumer garments—through a combination of modular carding roller configurations and adjustable process settings. The system reads the physical properties of each batch—fiber length, strength, crimp, impurity level, and how tightly the material is tangled—and tailors the opening and carding process accordingly. This gets rid of the tight constraints that older recycling equipment typically places on material type, form, and composition, giving recyclers a level of flexibility that's hard to find elsewhere.

Low-Damage Opening with High Throughput

The line operates on a "open first, card later, with multiple passes and minimal recirculation" principle. Precision dynamic balancing on the licker-in rollers keeps everything running smoothly at high speeds. The opening section is adjustable, so operators can change the number of active rollers and the speed ratios depending on what they're feeding in. The result is less fiber breakage without sacrificing output. Independent tests show fiber length retention rates of 85% or higher—well ahead of conventional machines. At a steady 200–350 kg per hour, it's competitive with anything in its class, delivering a solid mix of volume and final fiber quality.

Pioneering Patented Modular Design

This is the industry's first patented modular design, and it gives operators the freedom to pick and choose configurations based on the material at hand and the results they're after. Whether it's clean cotton yarn or blended fabrics with metal buttons and zippers, the line adapts without a hitch. There's no need to invest in separate machines for different jobs—one unit covers the lot, which translates to real multi-purpose capability and production agility.

Integrated Dust Filtration, Safety, and Environmental Compliance

The line comes with a fully enclosed housing and a built-in dust filtration system that pulls airborne particles out right where they're generated, tackling the dust issue that's long been a headache in textile recycling. This closed-loop setup keeps shop floor air within occupational health limits and stops dust from escaping into the surrounding area. The machine's compact design means low vibration and noise, and maintenance points are placed where they're easy to get to, so servicing doesn't eat into production time. It's built to run around the clock with minimal upkeep, offering the kind of long-term reliability that modern facilities look for when they're trying to stay productive and environmentally responsible at the same time.

Product specification

Model No.	MT600x1000mm	MT600x1300mm	MT400x1300mm	MT250x1300mm
Capacity	300-350kg/h	400-450kg/h	350-400kg/h	300-350kg/h
Roller size	600x1000mm	600x1300mm	400x1300mm	250x1300mm
Dust case	4kw fan to transport material	500x1300mm	500x1300mm	500x1300mm
Power	37kw/roller	30kw/roller	15kw	11kw/ 2 roller
Weight	1200kg	1500kg	1100kg	650kg

Model	MT600 / MT400 / MT250	Delivery Time	15–30 working days after deposit confirmation
Warranty	12 months	Start Port	Any port in China
Min.Order Quantity	1/Set	ODM & OEM	Available
Payment Terms	T/T, L/C	After-Sales Service	Engineers available to service overseas

Item	Details
Packaging	Standard export wooden case
Shipping Method	Sea freight (container) / Air freight for spare parts
Container Type	1 × 40'HQ or 1 × 20'GP (depends on machine size)

Product application direction

Textile Waste Recycling Machine Station Flexible Opener 350kg/h | MT600 3 9

01. Spinning Mills

Processing blow-room droppings, carding flat strips, comber noil, and ring-frame pneumafil waste, etc., to establish a closed-loop "spinning → recycling → re-spinning" internal circular economy.

Textile Waste Recycling Machine Station Flexible Opener 350kg/h | MT600 3 10

2. Weaving and Dyeing & Finishing Mills

Processing grey fabric trimmings, waste yarn cones, and denim cutting remnants, converting them into engineering fibers or staple fibers for filling applications.

3. Non woven Fabric Manufacturers

Recycling SMS edge trimmings, spunlace fabric waste, etc., for use as substrates for wipes or filtration media.

4. Garment and Home Textile Enterprises

Converting cutting-room floor sweepings and fabric offcuts into regenerated filling fibers (e.g., stuffing for toys, sofas, and cushions), thereby significantly reducing raw material procurement costs.

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FAQ

Q: What is the whole line size? How much space do I need in my workshop to place all machines?

A: Only recycling machine takes 13.5m*4.5m floor space. We suggest you leave a 15m*6m area in your factory for easy operation and maintenance. Machine 13.5*4.5m

Q: Does the machine have the fiber dropping auto return function? are the dust removal, fire protection and cutting systems all included?

A: Material dropping return system included, dust fan included. Fire protection system and cutting machine for option.

Q: Does the machine have the fiber dropping auto return function? are the dust removal, fire protection and cutting systems all included?

A: Material dropping return system included, dust fan included. Fire protection system and cutting machine for option.

Q: Is the PLC electric cabinet included for free? Can I adjust the speed of each motor separately?

A: PLC control is option if you need, all motor also can fix inverter to control the speed.

Q: Will the machine damage fibers badly? Are the recycled fibers even in length?

A: Our low-damage opening design keeps fiber breakage low, short fiber percentage about 20-25%.

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