Bale plucker
Overview
bale plucker is the first core machine in the blow room line. Its primary task is to mechanically "pluck" or "tear" the densely packed cotton or synthetic fiber bales—which are compressed from various origins—into small and uniform tufts, preparing them for subsequent processes such as blending, opening, and cleaning.
Main types of bale pluckers and their applicable scenarios
Reversible bale plucker : Travels back and forth on rails, offering large bale laydown capacity and high production output. It is suitable for large-scale, modern blow room lines.
Circular bale plucker : Rotates around a central circular plate. Featuring a classic structure with easy operation and maintenance, it is suitable for small to medium-scale production.
Product specification
|
Model |
A002D |
A003 |
|
Output(kg/h) |
800 |
1000 |
|
Loading capacity(kg) |
4000(2machines in paralleling) |
3500 |
|
Speed of beater(r/min) |
720 |
720/871 |
|
Speed of carriage(r/min) |
1.66 2.39 |
1.16 1.667 |
|
Bladeextension from grid(mm) |
2.5~7.5 |
2.5~7.5 |
|
Diameter of rail(mm) |
5132 |
6622 |
|
Height(mm) |
4125 |
4125 |
|
Installed power(kw) |
4.1 |
5.55 |
|
Overall dimensions(L×W×H)(mm) |
3400×1400×2250 |
4100×1400×2050 |
|
Weight about(kg) |
1950 |
2500 |
Bale Plucker 800-1000kg/h Extra-Thick Wall A002D/A003 Blow Room
Product Advantages
Product application direction
1. Cotton Spinning Industry (Core Application)
As the first process in the blowroom line, our bale plucker is specifically engineered for round-the-clock high-load operation in cotton spinning mills. The extra-thick wall construction delivers exceptional structural rigidity, ensuring minimal deformation and long-term stability under continuous operation. This safeguards yarn quality from the very source, while significantly reducing maintenance frequency and depreciation costs over the machine's service life.
2. Nonwoven (Nonwoven Fabrics) Industry
Production lines for spunlace nonwoven, sanitary materials, and wipes equally rely on efficient bale opening processes. Our thickened wall design withstands the high-load impact from various fiber types used in nonwoven production, ensuring consistent and reliable operation over extended periods. It is particularly well-suited for customers who demand uncompromising continuity and stability from their production lines.
3. Chemical Fiber Processing Industry
Whether processing cotton-type synthetic fibers, viscose fibers, or various chemical fibers up to 76mm in length, our bale plucker handles them with ease. To address the increased equipment load often associated with chemical fiber materials, the extra-thick wall structure provides superior support and impact resistance, effectively extending the machine's service life even under demanding operating conditions.
4. Specialty Fiber Processing
For long-staple cotton, medium-length synthetic fibers, and other specialty fiber materials, our bale plucker performs exceptionally well. The high-rigidity frame resulting from the thickened wall design maintains precise grasping action and stable operation when processing specialty fibers, meeting the stringent process requirements of high-end textile manufacturers.
5. Waste Cotton Recycling
In waste cotton recycling processes, our bale plucker serves as the critical first-stage equipment. Thanks to its sturdy and robust frame construction, it effectively handles complex feed conditions—including impurities and irregular material forms—common in recycled raw materials. This ensures a consistent and reliable material output for downstream processing stages.
Jinan Morinte Machinery