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From Waste to Yarn – Professional manufacturer of cutting, opening & carding machines for textile recycling lines. 

Yunus Textile Mills (Pakistan) Cuts Waste, Boosts Efficiency with Morinte Recycling & Cleaning Lines

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Yunus Textile Mills (Pakistan) Cuts Waste, Boosts Efficiency with Morinte Recycling & Cleaning Lines

Yunus Textile Mills Limited (YTM),Pakistan’s largest exporter of home textile products serving top-tier retailers across the U.S. and Europe, has selected [Company Name] to supply its textile waste recycling line and waste cotton cleaning line .

The equipment has been delivered to YTM’s vertically integrated manufacturing facility in Karachi, where annual production spans 200,000 spindles, 685 high-speed air-jet looms, and 14 million meters of monthly printing and dyeing capacity. The installation is now processing production offcuts, yarn waste, garment cutting scraps, and cotton waste generated across YTM‘s spinning, weaving, and finishing operations.
Yunus Textile Mills (Pakistan) Cuts Waste, Boosts Efficiency with Morinte Recycling & Cleaning Lines 1

Industry challenge addressed
Traditional mechanical recycling equipment typically causes significant fiber damage, low yield rates, and incomplete impurity removal — resulting in downcycled fiber with limited market value. As global brands tighten supply chain ESG requirements, textile manufacturers increasingly need recycling solutions that preserve fiber quality for higher-value reuse .

Morinte’s solution
The newly delivered system features:
Progressive opening technology – A multi-stage “shredding → opening → double cleaning → double carding” process replaces single-stage high-intensity tearing. This gentle, staged approach separates impurities while maximizing fiber length retention, producing feedstock suitable for rotor spinning or nonwoven applications.

High throughput & reliability – The [four-roller configuration] achieves opening rates above 90%, with helical gear reducers ensuring stable operation under continuous heavy loads and extended service life.

Versatile material handling – Beyond cotton, linen, and synthetic fibers, the line effectively processes challenging feedstocks including garment cutting scraps and nonwoven trim, expanding the recycler‘s operational scope.

Why Yunus Textile Mills chose Morinte Machinery
YTM’s sustainability framework is built on a triple bottom line strategy — “people, planet and profit” — with a stated commitment to a 2050 carbon-neutral goal -7. The company already operates Pakistan‘s largest effluent treatment plant, achieving up to 90% water recycling efficiency, and maintains GRS certification for recycled polyester and recycled cotton product lines -7.

The investment in [Company Name]’s recycling equipment extends YTM‘s circular economy infrastructure to solid textile waste, enabling:

• Reduced raw material costs through on-site fiber recovery

• Enhanced recycled fiber quality for higher-value applications

• Compliance with brand ESG requirements across its export markets

Market outlook
The global textile waste recycling equipment market is projected to reach $6.2 billion by 2034, driven by tightening regulations and circular economy mandates. With China‘s National Major Environmental Technology Equipment Innovation initiative prioritizing textile waste recycling, solutions that combine economic and environmental benefits are positioned for accelerated adoption.

Morinte Machinery provides customizable solutions from individual units to complete production lines, backed by overseas engineer on-site service support.

About Yunus Textile Mills Limited: Established in 1998, YTM is Pakistan‘s largest home textile exporter, serving premium retailers and brands across the United States and Europe
Yunus Textile Mills (Pakistan) Cuts Waste, Boosts Efficiency with Morinte Recycling & Cleaning Lines 2

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